Hi all
My question revolves around flexible solar panels and what the minimum diameter might be in terms of bend in a solar panel. I would love to hear what the inherent microstructure is that determines the minimum diameter they can be flexed to.
Thanks all
Mick
How flexible is the most flexible solar panel.
-
- Posts: 33
- Joined: Tue Feb 16, 2016 4:04 pm
How flexible is the most flexible solar panel.
Mick and Trace living the good life!
Winnebago Alpine 2007
Winnebago Alpine 2007
-
- Site Admin
- Posts: 9304
- Joined: Thu Nov 22, 2012 7:32 pm
- Location: Mannum, SA, 5238
- Has thanked: 36 times
- Been thanked: 36 times
Re: How flexible is the most flexible solar panel.
Mick it is really starting to sound like you need to chat to Terry about flexible solar panels. (&Prius!)
He WAS fitting them in his business until the failure rate stopped him doing it.
He WAS fitting them in his business until the failure rate stopped him doing it.
*******************
BruceS
Mannum, SA
********************
BruceS
Mannum, SA
********************
-
- Posts: 33
- Joined: Tue Feb 16, 2016 4:04 pm
Re: How flexible is the most flexible solar panel.
I know Bruce, we had a good chat about it. We even independently did a similar experiment with solar panels! I saw the results of the panel issues.
We talked about a lot of stuff and as it the way with me I got so hooked up in the chat that I didn’t cover a the stuff I wanted to talk about. Never mind we will chat again.
The current thing I’m working on is to try to convince a Uni of Newcastle professor who has come up with a “printable solar” technology to consider trialing an awning on the side of my MH. I’m thinking that an awning that has printed solar panels directly on it could open an entirely different movement towards more 12v in more caravans and MH.
Just think of all that sunshine that we hide from under the awning being converted into hot water and/or full batteries and/or bug zappers, etc.
I original question is asked to try to gather a picture of what “more conventional” flexible solar panels can do.
Thanks for the reply.
Mick
We talked about a lot of stuff and as it the way with me I got so hooked up in the chat that I didn’t cover a the stuff I wanted to talk about. Never mind we will chat again.
The current thing I’m working on is to try to convince a Uni of Newcastle professor who has come up with a “printable solar” technology to consider trialing an awning on the side of my MH. I’m thinking that an awning that has printed solar panels directly on it could open an entirely different movement towards more 12v in more caravans and MH.
Just think of all that sunshine that we hide from under the awning being converted into hot water and/or full batteries and/or bug zappers, etc.
I original question is asked to try to gather a picture of what “more conventional” flexible solar panels can do.
Thanks for the reply.
Mick
Mick and Trace living the good life!
Winnebago Alpine 2007
Winnebago Alpine 2007
-
- Posts: 15963
- Joined: Fri Nov 23, 2012 3:44 pm
- Location: Mannum South Australia by the beautiful Murray River
- Has thanked: 50 times
- Been thanked: 30 times
Re: How flexible is the most flexible solar panel.
Hi Mick, long time no see
The current crop of solar panels need to be heated before they can be bent very far, laying in the sun works well. As far as rolling them up, not the tech available now but a printed type, who knows? The problem in the past with printed type modules was efficiency, a solar panel with much of a curve on it isn't very efficient either so the tech available at the moment actually flexes further than the real practicality of the amount of curvature that produces a useable output.
Having said that, a semi flexible panel curved concave long ways could actually catch the reflected light from the other half of the panel, add a mirror finish backing extending past each side of the panel creating the bottom part and top part of the concave curve could double as a water heater as well as greatly increase the solar harvest over the number of square metres of roof space, make it rotating from east to west to follow the sun and the curve could be greater than 180* so capturing more sun light and reflecting it back into the active areas ...... not sure if that will help on an RV roof though
.As far as an awning, how about multiple 100w panels on Lexan mounted lengthways that fold up or even slide up under each other till there was one row exposed on the roof when collapsed yet extended out to the area the awning covers now but looking more like a slate roof than a canvas awning when deployed. Basically a similar design with the arms as used in the roll up awning but no drum and spring required unless utilised to roll up fabric straps that support the whole panel assembly ...... maybe even a combination of the current roll up awning and the sliding slat solar array on top ...... I want to see the photos of the first one you make
T1 Terry & Margaret

Having said that, a semi flexible panel curved concave long ways could actually catch the reflected light from the other half of the panel, add a mirror finish backing extending past each side of the panel creating the bottom part and top part of the concave curve could double as a water heater as well as greatly increase the solar harvest over the number of square metres of roof space, make it rotating from east to west to follow the sun and the curve could be greater than 180* so capturing more sun light and reflecting it back into the active areas ...... not sure if that will help on an RV roof though

.As far as an awning, how about multiple 100w panels on Lexan mounted lengthways that fold up or even slide up under each other till there was one row exposed on the roof when collapsed yet extended out to the area the awning covers now but looking more like a slate roof than a canvas awning when deployed. Basically a similar design with the arms as used in the roll up awning but no drum and spring required unless utilised to roll up fabric straps that support the whole panel assembly ...... maybe even a combination of the current roll up awning and the sliding slat solar array on top ...... I want to see the photos of the first one you make


T1 Terry & Margaret
A person may fail many times, they only become a failure when they blame someone else John Burrows
Those who struggle to become a leader, rarely know a clear direction forward for anyone but themselves
Those who struggle to become a leader, rarely know a clear direction forward for anyone but themselves
-
- Posts: 225
- Joined: Sun Oct 23, 2016 5:18 pm
Re: How flexible is the most flexible solar panel.
Have you really given up on them Terry? I'm curious about what you've gone to.BruceS wrote:... chat to Terry about flexible solar panels... (snip)... he WAS fitting them in his business until the failure rate stopped him doing it.
Cheers, Steve
-
- Posts: 15963
- Joined: Fri Nov 23, 2012 3:44 pm
- Location: Mannum South Australia by the beautiful Murray River
- Has thanked: 50 times
- Been thanked: 30 times
Re: How flexible is the most flexible solar panel.
No, finally sorted the cause of the failures so we still fit them on request. We had a rather expensive learning experience we wouldn't like to repeat so we are a lot more cautious about recommending them over the more reliable 60w and 100w panels in parallel so really only where weight is a serious issue.
We are still planning to make up portable panels using them as the test pair one of our friends is torture testing for us still work fine after quite a few mishaps where a sudden gust of wind has sent them sailing across the hardstand and into the scrub that would have destroyed a rigid glass panel. Still need to spend some time designing a tethering method that doesn't take up a lot of room and is only heavy when required to be, something like a water bladder is the thought at the moment.
A person may fail many times, they only become a failure when they blame someone else John Burrows
Those who struggle to become a leader, rarely know a clear direction forward for anyone but themselves
Those who struggle to become a leader, rarely know a clear direction forward for anyone but themselves
-
- Posts: 2019
- Joined: Fri Nov 23, 2012 2:43 pm
- Location: N.F.A.
Re: How flexible is the most flexible solar panel.
Couple of pegs....T1 Terry wrote: ↑Tue May 22, 2018 10:33 amNo, finally sorted the cause of the failures so we still fit them on request. We had a rather expensive learning experience we wouldn't like to repeat so we are a lot more cautious about recommending them over the more reliable 60w and 100w panels in parallel so really only where weight is a serious issue.
We are still planning to make up portable panels using them as the test pair one of our friends is torture testing for us still work fine after quite a few mishaps where a sudden gust of wind has sent them sailing across the hardstand and into the scrub that would have destroyed a rigid glass panel. Still need to spend some time designing a tethering method that doesn't take up a lot of room and is only heavy when required to be, something like a water bladder is the thought at the moment.
Wobblybox on wheels
Pace Arrow. La de da, property in two continents..
Pace Arrow. La de da, property in two continents..
-
- Posts: 15963
- Joined: Fri Nov 23, 2012 3:44 pm
- Location: Mannum South Australia by the beautiful Murray River
- Has thanked: 50 times
- Been thanked: 30 times
Re: How flexible is the most flexible solar panel.
The locals get a tad touchy when you belt tent pegs through their bitumen or packed road base so it needs to be something that can be used anywhere. If it was just into dirt or clay then the long hex head timber screw driven in with the electric drill works great and is easy to install and remove.Couple of pegs....
T1 Terry
A person may fail many times, they only become a failure when they blame someone else John Burrows
Those who struggle to become a leader, rarely know a clear direction forward for anyone but themselves
Those who struggle to become a leader, rarely know a clear direction forward for anyone but themselves
-
- Posts: 33
- Joined: Tue Feb 16, 2016 4:04 pm
Re: How flexible is the most flexible solar panel.
No Terry, that is not a broken solar panel, it’s a highly customised solar panel that displays a wonderful spiderweb effect not seen on many panels. In fact it’s a highly sought piece of art!!🤪
Anyway back to earth. I was looking at the existing awning mechanisms so any potential customer base would not have to “endure” too much change. Believe it or not some people hate change...imagine that🤪. So if we could find flexible tech panels that could be “bonded” to existing awning material or even replace existing awning materials then I see an opportunity. BUT this bloody thing called reality keeps getting in the way.
Let’s see if the Uni Newcastle come back with anything. Problem CHEP have signed a deal with them so probably they are now leaving coed down tech wise.
Anyway back to earth. I was looking at the existing awning mechanisms so any potential customer base would not have to “endure” too much change. Believe it or not some people hate change...imagine that🤪. So if we could find flexible tech panels that could be “bonded” to existing awning material or even replace existing awning materials then I see an opportunity. BUT this bloody thing called reality keeps getting in the way.
Let’s see if the Uni Newcastle come back with anything. Problem CHEP have signed a deal with them so probably they are now leaving coed down tech wise.
Mick and Trace living the good life!
Winnebago Alpine 2007
Winnebago Alpine 2007
-
- Posts: 1230
- Joined: Sat Aug 05, 2017 3:50 pm
- Location: Adelaide SA
Re: How flexible is the most flexible solar panel.
Merk 4x4 VF30 519 CDI 2020 LWB V6TD 3 ltr 6 wheeler ,Tenorite Grey ... yep, it's not white ...!!! 
